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Inductor Selection Guide
Edit:Xiangru   Browse: Times  Date:2024-12-25
When selecting an inductor, multiple factors need to be comprehensively considered. Here is a detailed selection guide:

Determining the Inductance Value

- Determine the inductance value based on the specific functions and requirements of the circuit. For example, in a filter circuit, calculate the inductance value based on the filter frequency and the capacitor value; in a buck converter, calculate it based on input and output voltages, switching frequency, and output current, among other parameters.
- Generally, the larger the inductance, the stronger the energy storage capability and the smaller the ripple, but this also increases the size of the inductor and may increase the DC resistance, leading to reduced DC-DC efficiency.

Consider the Current Parameters

- Rated current: This should be higher than the maximum load current in the circuit to ensure normal operation of the inductor and to avoid overheating and damage. For instance, the inductors in power circuits should have a rated current that can handle the maximum output current.
- Saturation current: For inductors with a magnetic core, the inductance value decreases when the magnetic core becomes saturated as the current increases. The saturation current should be higher than the system's maximum operating current. Typically, the saturation current is the current value at which the inductance decreases by 20%-30% as indicated in the inductor's datasheet, and there should be a margin considered.
- Temperature rise current: This refers to the maximum current that causes a temperature rise in the inductor at the highest rated ambient temperature, usually defined by a 40°C temperature rise. It is related to the DC resistance and the thermal dissipation ability of the inductor coil. Improving this parameter can be achieved by reducing the DC resistance or increasing the inductor size.

Attention to Resistance and Frequency Characteristics

- DC resistance: The smaller the DC resistance, the less energy the inductor consumes, the higher the efficiency, and the less heat generated. In applications such as switch-mode power supplies, inductors with low DCR can be selected to improve efficiency.
- Self-resonant frequency: This is an important parameter of an inductor. The impedance of the inductor is maximum at this frequency, and beyond this frequency, it becomes capacitive. Select an inductor with a self-resonant frequency higher than the operating frequency to ensure stability at high frequencies and to avoid instability due to resonance.

Quality Factor and Distributed Capacitance

- Quality factor (Q): The higher the Q value, the lower the losses, and the better the inductor can store and release energy. The Q value is related to the DC resistance of the wire, the dielectric loss of the core, losses caused by shielding or core, and high-frequency skin effects.
- Distributed capacitance: Distributed capacitance reduces the Q value and stability of the coil. Therefore, select inductors with low distributed capacitance. Using segmented winding methods can reduce distributed capacitance.

Consider Other Factors

- Package type: Choose the appropriate package based on circuit layout and space constraints. For instance, surface-mount inductors are suitable for compact surface-mount technology (SMT) circuits.Through-hole inductors are convenient for manual soldering and debugging.
- Temperature Characteristics: Choose inductors with a low temperature coefficient to ensure that the inductance value remains relatively stable at different operating temperatures, thereby guaranteeing the stability of the circuit performance.
- Electromagnetic Compatibility: Prefer shielded inductors to effectively reduce electromagnetic interference to other components and decrease the impact of external electromagnetic fields on the inductor itself, thus improving the circuit's anti-interference capability.
- Cost-effectiveness: On the premise of meeting performance requirements, consider factors such as price, quality, and supply stability to select inductors with a high cost-performance ratio.
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